M3-CRETE Experimental Build Reference: BOM, CAD, and Checkout Limits
M3-CRETE is an experimental open-hardware motion-system design. This page organizes development artifacts for qualified technical teams to inspect and adapt; it is not construction instruction, commissioning approval, or evidence that a physical machine has been validated. Covered hardware is published under CERN-OHL-W-2.0, while identified V-slot CAD-library material remains under CC BY-SA 4.0.
Safety boundary: M3-CRETE is intended for qualified technical users, R&D labs, supervised institutional programs, and experienced builders. It is not a casual hobby kit or finished certified printer. Any AC mains wiring, control-box integration, grounding, disconnects, emergency-stop power circuits, facility connection, inspection, or code compliance work must be performed by qualified personnel, a licensed electrician where required, or a qualified control-panel shop. Public project files identify interfaces and components; they are not AC mains wiring instructions.
1. Why this exists
Concrete-printing research systems vary widely in access, documentation, sourcing, licensing, and physical evidence. M3-CRETE explores whether an inspectable open-hardware reference can make motion-system research easier to review and reproduce without claiming equivalence to commercial equipment or readiness for field use.
M3-CRETE by Sunnyday Technologies publishes development CAD, a reference bill of materials, firmware references, and automated geometry checks. The current default M3-2 configuration targets a 2000 × 1000 × 1000 mm design envelope. Actual external dimensions, load capacity, accuracy, reliability, shipping configuration, electrical integration, and material-process performance remain subject to qualified physical review and testing.
This page documents how to do that. It walks the architecture, the BOM, the CAD workflow, the validation tooling, the licensing model, and the open issues. Concrete 3D printing is not a 280-character problem.
2. Design philosophy
Three commitments shape every component decision in M3-CRETE.
The first is standard-stock sourcing. The reference configuration uses 1000 mm stock segments and splices for the longer axis. This is intended to simplify procurement experiments; it does not establish the assembled footprint, shipment class, doorway clearance, or field-deployment suitability.
The second is sensorless-homing research via StallGuard4. The current configuration uses TMC5160 drivers and motor-stall sensing rather than mechanical motion endstops. This reduces one category of exposed component, but sensing thresholds, stopping distance, repeatability, failure behavior, and safe-state design require qualified commissioning and physical verification for each build.
The third is scope discipline. This repository covers a motion-system reference. Pump, mixer, hopper, hose-management, material-chemistry, structural-use, and professional power/control design are outside its public scope. CEMFORGE is separate early-stage materials-evidence and decision support, while Open3DCP is a draft record schema, not a supplied dataset or ratified standard.
The design exclusions list is unusually explicit and worth reading verbatim:
- NO mechanical limit switches or endstops on the motion system (StallGuard4 only). The only endstops in the BOM are DIN-rail end-stop clamps for the electrical panel.
- NO leveling feet. Bed leveling is handled by measurement at the build plate, not by mechanical M16 feet on the frame.
- NO external reinforcement on the X-gantry beam. The X-carriage is two-sided (V-wheels on both top and bottom of the gantry exterior), so any external bracket on the gantry faces would block carriage travel. All reinforcement must be internal to the C-channel.
- NO HEPA filter, carbon fiber stiffeners, or LED enclosure lights on the canonical build. These are downstream user choices.
- Static JSON architecture. The BOM viewer at bom.m3-crete.com/bom is a client-side application that runs entirely in your browser, with no backend infrastructure to provision or maintain.
The exclusions section exists because the project has accreted many rounds of "have you considered adding..." suggestions over the last year and a half. Each rejection is an active engineering decision, documented so that contributors do not waste round-trips proposing rejected directions.
3. Architecture overview
The default model variant is the M3-2, with a configured 2000 × 1000 × 1000 mm design envelope. M3-1 targets 1000 × 1000 × 1000 mm. These are configuration targets, not verified working volumes or exterior dimensions. The motion-system concept has four mechanical subsystems: a 4080 C-Beam frame, a dual-Y belt-pinion gantry, a quad-Z Z-stage, and a printhead carriage on a spliced X-beam.
Frame: 4080 C-Beam, single-length stock
The primary structure is 4080 C-Beam aluminum extrusion, used for Z-posts and Y-gantry rails, with 2040 V-slot for cross-bracing. Every structural member is cut to a single canonical length. There are no custom cuts and no mixed lengths. Single-SKU procurement is a non-negotiable for a kit business and a meaningful gift for any solo builder. The C-channel openings face inward toward the printer cube so the belts and Z lead screws run inside the C, where they are partly shielded from concrete spray and aerosol.
The X-axis is built from two stock segments spliced at center span to yield the longer build envelope. The splice uses one 1 m 2040 V-slot insert centered in the C-channel across the join, anchored at each end by a small purchased or printed L-bracket, plus straight-line slot connector bars in the beam's front and back slots, clear of the top and bottom slots the wheels run in. No long custom-cut extrusion is required.
Corner joints use 5-screw T-plate or L-plate connectors at every 4080-to-4080 junction.
Motion: belt-pinion drive, GT2 belts, Z lead screws, polycarbonate V-wheels
Every axis rides on polycarbonate V-wheels. X and Y are driven by GT2 belts: a 10 mm loop on each Y rail, and a single fixed 6 mm strand in the X beam's top V-slot that the X carriage's pinion drive rolls along. The Z-axis is driven by Tr8×2 lead screws, one per post.
V-wheels engage the V-groove on the narrow face of each extrusion at a specified engagement depth. This depth is encoded as a hard invariant in the validation harness; any geometry that drops the wheel out of engagement fails CI before the STEP file lands.
Steppers: NEMA23, sensorless homing
The motion system uses NEMA23 motors with heavy-duty shafts: one X, two Y for anti-racking, and four Z for self-tramming. Material pumping is a separate, related project and is not part of the motion system. The shaft sizing is required for StallGuard4 sensorless homing torque compatibility, not a comfort choice.
Z-axis motors sit on top of each post, body above and shaft pointing down, and turn a Tr8×2 lead screw (8 mm diameter, 2 mm lead) through an 8 mm coupler. Each motor stands in a printed mount on the post top. A lock collar and a thrust bearing on each side of the mount's floor carry the gantry weight and the homing thrust, so the motor only supplies torque, and a 608 bearing in a printed holder centers the bottom of the screw. The screw runs inside the post's C-channel, 6 mm in from its open face, and a nut block on the carriage plate rides it. The 2 mm lead is chosen to resist back-driving, so the gantry should hold its height when the motors are off; verify this on the machine. Each corner homes down with sensorless homing until its nut block meets the top of its bottom holder, and each Z-corner can be trammed independently under Klipper's Z_TILT_ADJUST macro.
Controller: BTT Kraken, Klipper, Pi 5
The mainboard is a BTT Kraken with onboard TMC5160 drivers configurable for SPI-mode StallGuard4. The host runs Klipper on a Raspberry Pi 5 with a touchscreen. The firmware repository lives at M3-CRETE-FIRMWARE for kinematic profiles and stepper configuration.
Configured design targets and open verification
| Parameter | M3-1 | M3-2 (default) |
|---|---|---|
| Configured design envelope (not physically verified) | 1000 × 1000 × 1000 mm | 2000 × 1000 × 1000 mm |
| X-axis splice | None | Center splice |
| Y-axis splice | None | None |
| Frame primary | 4080 C-Beam | 4080 C-Beam |
| Stepper architecture | Quad-Z self-tramming, dual-Y anti-racking | Same |
| Assembled footprint / shipping configuration | Not established here | Not established here |
| Total build cost | Not verified; price the current BOM and excluded professional scope | Not verified; price the current BOM and excluded professional scope |
| License | CERN-OHL-W-2.0 | CERN-OHL-W-2.0 |
Variants are configured in config.js as MODEL_VARIANTS with quantity overrides per part. Switching between variants in the BOM viewer is a one-click operation.
4. The bill of materials
The full BOM is served live at bom.m3-crete.com/bom as a static JSON document with no backend. The viewer supports multi-supplier selection, per-part quantity overrides, fabrication-method toggles (Buy / Print / CNC), CSV and JSON export with supplier filters, model variant selection, and a "Suggest Supplier" button that opens a GitHub Issue. The privacy guard in the validation tooling explicitly suppresses vendor names, SKUs, unit costs, prices, and supplier identifiers from any audit emit path; cost data exists in the data file but is not exposed by the public report surface.
Sourcing reality
The current BOM contains supplier and product references gathered during development. It does not establish manufacturer-of-origin, continuing availability, exclusivity, or domestic-content status. Verify the exact profile, alloy, dimensions, origin, inventory, lead time, and landed cost with each supplier before procurement.
The supplier strategy splits the build across three procurement paths:
- Specialty motion suppliers, including references currently listed for extrusion, plates, wheels, spacers, belts, and pulleys.
- Factory-direct suppliers, where the buyer separately verifies specifications, quality, delivery, duties, returns, and support.
- General distributors and marketplaces, for commodity electronics and hardware only after compatibility, authenticity, and quality review.
Cost shape
No verified all-in build cost is published here. The viewer's prices are planning references that can become stale and may omit shipping, tax, duties, fabrication, tools, engineering, professional electrical/control work, guarding, facility work, commissioning, material delivery, testing, maintenance, and replacements. Re-price the current BOM and excluded scope for the actual location and configuration.
The BOM surfaces all of this directly in the viewer. Click a supplier chip to assign that supplier to all matching parts; click "I have this" to exclude a row from the buy list; flip the Buy / Print / CNC toggle on a fabricated part to mark it as locally produced. Export the result as CSV for the spreadsheet, or as JSON for the AI buying-guide assistant.
A short caution: supplier listings in the BOM viewer are community-contributed reference information, not endorsements. Prices and availability change. Verify each line against the live supplier page before placing an order.
A safety caution: electrical parts shown in the BOM are reference components for a development platform. The BOM is not an instruction to perform AC mains wiring. Any AC wiring, enclosure integration, grounding, disconnects, E-stop power circuit, or facility connection must be performed by qualified personnel, a licensed electrician where required, or a qualified control-panel shop.
5. CAD and assembly
The full M3-2 assembly is a parametric CadQuery-driven STEP, generated from a script (CAD/m3_2_assembly.py) that runs against a versioned V-slot library. The STEP file lives in the repository as the human-reviewable artifact; the Python script is the source of truth.
LLM-driven CAD: the AI-CAD whitepaper workflow
The M3-CRETE CAD workflow is documented in the Sunnyday AI-CAD whitepaper, titled Self-Verifying LLM-Driven Parametric CAD Assemblies: Lessons from a Meter-Scale Concrete 3D Printer (Sonnentag, 2026). The headline claim of that paper is intentionally narrow: an LLM coding agent paired with CadQuery is most useful when forced to verify its own geometry against engineering invariants on every iteration, not when asked to "design a part." The harness is the artifact that matters; the agent is a means.
This work sits in a longer lineage. The M3-CRETE printer is the Print stage in Sunnyday's ICME-style closed loop, in the spirit of Olson's Materials by Design framework: predict properties from composition and process, place the candidate material, measure the result, feed the measurements back into the predictor.
The whitepaper documents three layers:
- Geometry library, a set of STEP files imported from the OpenBuilds ecosystem (CC BY-SA 4.0), plus extended/compatible parts in
CAD/Advanced/and vendor-sourced models for steppers, the BTT Kraken board, and GT2 pulleys. STEP files have arbitrary native orientations, which is the single largest source of agent placement bugs. Aprobe_steps.pyscript reads the bounding box of any STEP file before the agent attempts to place it. - Assembly script, a CadQuery 2.7 script that loads the V-slot library, places every component parametrically against frame topology constants (
W,D,H), and writes the assembled STEP. The script evolved through three major versions: a pure-parametric early build, a Phase C completion with stricter component coverage, and a v3 filter-and-replace strategy that loads a human-edited Fusion 360 export and surgically replaces specific components with parametric versions. - Self-verification harness, a
preview_assembly.pythat runs engineering invariants against the generated geometry, renders three orthographic projections (XY, XZ, YZ) headlessly with matplotlib, and exits non-zero on any failure.
CADCLAW: extracted as its own tool
The assembly-check work was extracted into a separate open-source project called CADCLAW (Zenodo DOI 10.5281/zenodo.19647390). The repository includes a dated v0.6 field-test report that records Doctor 11/11 after one workaround and ten identified issues. Treat that report as version-specific software evidence, not a current-release, physical-validation, structural, manufacturing, or safety claim. CADCLAW can read configured BOM/CAD rules and emit bounded check results.
The dated v0.6 report also exercises a privacy guard intended to omit selected supplier fields from report output. That test does not prove that every version, configuration, log, exception, or downstream integration is free of sensitive data; review actual outputs before sharing them.
Specific design decisions
A few CAD decisions deserve calling out because they fail in obvious ways if you do not know them:
- X-gantry internal reinforcement, all reinforcement is internal to the 4080 C-channel because the X-carriage is two-sided. One 2040 insert sits centered in the C-channel across the splice, anchored at each end by a small purchased or printed L-bracket; the slot connector bars go in the front and back slots, since the wheels run in the top and bottom slots and the X belt lies in the top one.
- Slot-linking kit for splices, the long X-axis is achieved by splicing two stock segments using internal T-slot connectors, not external 5-hole 90-degree plates. External plates would protrude into the wheel zone and block carriage travel.
- Multi-screw corner plates, every 4080-to-4080 corner uses a T-plate or L-plate. These are sourced from MakerStore USA or Bulkman3D.
- Quad-Z lead screws, Z-motors sit on top of each post and turn a Tr8×2 lead screw through an 8 mm coupler; lock collars and thrust bearings on the printed motor mount carry the load, and each corner homes down onto the printed bottom holder that also centers the screw. This replaced the earlier belt-and-hub-disk Z in October 2026.
- NEMA23 mount fastening, the canonical NEMA23 motors have pass-through mounting holes, not tapped holes. Each motor uses M5 cap screws with M5 nuts (nylock or plain plus blue Loctite), and the 3D-printed motor mount is a clearance plate, not a threaded anchor.
6. Mix design and printability
M3-CRETE is a hardware platform, not a materials platform. We do not ship a recommended concrete mix in the repository. The reasons are practical: cementitious printability is a function of local aggregate, ambient humidity, fresh-state rheology, set-time targets, and structural intent. A mix that prints well in Appleton in October will not print well in Phoenix in July. Hard-coding a recipe would be a disservice.
The Sunnyday projects can be used as separate inputs to a human-controlled evidence workflow:
- Evaluate: CEMFORGE provides bounded materials-evidence and decision support where sufficient source data exists. Any candidate formulation, modeled property, or parameter suggestion requires independent laboratory and process validation; it is not automatically converted into printer settings.
- Operate experimentally: M3-CRETE publishes motion-control references and adjustable software parameters. Actual material delivery, flow, pressure, speed, stability, safety, and quality depend on a separately engineered pump/material/process system and qualified commissioning.
- Record: Open3DCP is a draft schema for customer-controlled records. It supplies neither measurements nor validation. There is no automatic publication to Open3DCP or transfer into CEMFORGE training; either use requires explicit rights, permission, provenance, and quality review.
The academic literature on 3DCP printability is robust enough that a builder does not have to start from scratch. Chen et al. (2020) studied the effect of printing parameters on interlayer bond strength of 3D printed limestone-calcined-clay-based cementitious materials and showed how interval time and nozzle standoff drive cold-joint formation. TU Delft's set-on-demand work (2021) demonstrated chemical activation strategies that decouple pumpability from buildability. The TU Delft graded-clays study (2021) identified calcined-clay supplementary cementitious materials as a viable LC3 path for 3DCP. An, Zhang, and Yang (2024) reviewed coarse aggregate incorporation strategies in Virtual and Physical Prototyping (DOI 10.1080/17452759.2024.2351154). For limestone-blended binder fundamentals relevant to PLC-based 3DCP, Tennis et al. (2024) is the current state-of-the-art reference for limestone in cement.
The boundary is deliberate: M3-CRETE is an experimental hardware reference, CEMFORGE is bounded decision support, and Open3DCP is a draft record schema. None of the three validates the other, and public accessibility does not grant data-training or reuse rights.
7. License and contribution model
M3-CRETE ships under a dual-license structure that almost no one in 3D printing has bothered to read carefully, so this section is worth your time.
CERN-OHL-W-2.0 for hardware
The hardware design itself (frame, motion system, custom brackets, BOM, firmware configurations) is licensed under CERN Open Hardware Licence Version 2 - Weakly Reciprocal, commonly written CERN-OHL-W-2.0. CERN-OHL-W is the open-hardware analog of LGPL: derivatives of covered files must be made available under the same license, but you can integrate the design into a larger product without infecting the entire product with the license. You can build M3-CRETE printers commercially, sell them, modify the design, and ship that modified design as a kit, provided the modified design files (CAD source, BOM changes, firmware patches) remain available under CERN-OHL-W-2.0.
Why CERN-OHL-W and not, say, MIT or Apache 2.0? Because hardware is not software. A permissive software license assumes that downstream users will keep contributing upstream because the marginal cost of doing so is trivial. Hardware does not work that way. A weakly reciprocal license keeps the design files open without preventing commercial integration. CERN-OHL-W is the closest the open-hardware community has to a battle-tested, lawyer-reviewed, internationally enforceable instrument for this trade-off.
CC BY-SA 4.0 for V-slot CAD
The V-slot component models in CAD/Components/ derive from the OpenBuilds ecosystem, which licensed those models under CC BY-SA 4.0. We preserve that license on the component files and require derivative V-slot models in our repository to remain CC BY-SA 4.0. This is a license-compatibility matter, not a preference. Note that the OpenBuilds company itself dissolved in May 2025; the CAD ecosystem is community-maintained.
How to contribute
Three paths, all on GitHub:
- Pull request, code, CAD, BOM, or documentation changes. PRs run the CADCLAW harness in CI; failing invariants block merge.
- Issue, bug reports, supplier suggestions (the BOM viewer's "Suggest Supplier" button opens an issue prefilled with the part), build experience reports, missing-part findings, license questions.
- Discussion, open-ended technical questions, design RFCs, build logs from the field, requests for collaboration.
Email [email protected] for non-repository company inquiries. Use GitHub issues or discussions for design feedback, build reports, supplier suggestions, and technical questions.
8. What we know that's missing or open
Honest open issues are the most credible content on this page. Concrete printers are mechanical systems with hundreds of edges; pretending otherwise is a tell that the documentation has not survived a real build. Below is the current open-issues list, drawn from internal mechanical audits and the most recent CADCLAW field-test report.
Mechanical open items
- Z-carriage versus cross brace clearance, needs CAD verification at maximum Z travel. The carriage geometry is correct in isolation; the question is whether at extreme top-of-travel the carriage clips the cross brace. A small running clearance is the design intent. Pending interference check against the v3 assembly.
- Belt tensioning method, currently unspecified in the BOM. The motor mount slotted holes provide tensioning travel, but the assembly guide does not document the procedure. To be added to the assembly documentation, not the BOM.
- Drag chain end brackets, verify whether the drag chain SKU includes end brackets or whether they need to be added separately. Three drag chains in the build (X, Y, Z); the verification is per-supplier.
- Splice gap interferences, verify that internal connectors at the X-axis splice are flush so V-wheels ride smoothly across the gap. The slot-linking kit sits below the wheel path by design, but tolerance stack-up needs a physical check.
CAD model gaps
- X-axis NEMA23 motor not yet modeled, the CAD assembly currently shows the four Z motors and the two Y motors; the X-axis motor is design-WIP per the project's CLAUDE.md. The X-carriage is described as a "dual plate sandwich, not yet modeled." The CADCLAW harness correctly flags this as a count mismatch, and the finding will resolve when X-carriage modeling lands. This is not a CADCLAW bug; it is a real CAD WIP.
- C-beam spare quantity, the BOM lists reference pieces plus a spare for procurement, while the CAD model shows only the design count. The current rule schema in CADCLAW conflates design count with order count. Fix is in scope for the next CADCLAW milestone via
expected_design_qtyplusspare_qtyrule fields. Rule-level workaround: skip the count check for this label until the new fields land. - Sandwich vs. butt-joint distinction, the validation harness checks dimensions and positions, not mechanical intent. The distinction between "plate sandwiches the rail" and "plate butts against the rail end-face" is structural, not geometric. The human declares intent; the agent executes. This is a documented limitation in the AI-CAD whitepaper.
CADCLAW false-positives (already triaged)
The latest field test surfaced a small set of false-positives on the M3-CRETE BOM that are scheduled for the next CADCLAW milestone:
forbidden_termssubstring matching catches negations and educational mentions. The M3-CRETE BOM legitimately says "do not substitute the belt used on Y/Z here" on the X-belt entry; the substring match flags it despite the negation.claim_audit.stale_termsdoes not distinguish required attribution from stale claims. The README's CC BY-SA 4.0 attribution to OpenBuilds was flagged as a stale-term violation; deleting that attribution would be a license violation.claim.forbidden_absolute "validated"exposed a real public-claim defect in earlier copy about CEMFORGE training data. That claim was removed because this repository does not retain evidence sufficient to substantiate it. Future exceptions require a claim-to-proof record, not a third-party-service label.cad.count_mismatchreports per-rule against the same label, producing redundant findings (separate failures formotor_nema23instead of one aggregated finding).
These are CADCLAW issues, not M3-CRETE issues. The fact that they exist in the current release is documented in the field-test report; the fact that they are not yet fixed is also documented.
Material and process variability
- Cure-time variability, layer cycle times depend on mix design, ambient temperature, and humidity. Closed-loop print speed control from in-situ rheometry is on the roadmap, not in the canonical build.
- Nozzle clogging recovery, the current procedure on a partial clog is to pause, manually clear, and resume. There is no automated clog detection.
- No FEA round-trip, current FEA is a one-way flow: generate STEP in CadQuery, import to Fusion 360, run FEA manually. A round-trip workflow where FEA results feed back into the parametric script is future work.
We document these openly because builders should know what they are signing up for. Closed-source competitors hide identical issues behind support contracts.
9. Get started
Three reader profiles, three paths.
Path A: I just want to read the BOM
Open the interactive BOM viewer. Click through the parts. Toggle suppliers. Select a model variant (M3-1 or M3-2). Export a CSV when you want to take it to a spreadsheet. No login required — the viewer is a static site that runs entirely in your browser.
If you want the underlying data, bom/data.json is the source of truth and is human-editable. The schema is documented in config.js.
Path B: I want to actually build one
This is a planning sequence for qualified teams, not a complete construction or commissioning procedure. Stop until the mechanical, electrical, controls, guarding, material-delivery, facility, and emergency-response scope has an identified competent owner.
- Read this page, the safety boundary, open issues, licenses, and source history in full.
- Read the project README on GitHub and the
AGENTS.mdfile in the repository root, which captures every design exclusion the project has accreted. - Compare the configured model targets with measured facility space, loads, access, guarding, and service clearances; do not infer them from the model name.
- Export the BOM, identify excluded/reference-only entries, and reconcile every quantity and compatibility assumption against the current JSON.
- Obtain current supplier quotations and verify lead time, origin, substitutions, return terms, and landed cost before ordering.
- Run the repository's automated CAD checks and review their documented limits. A passing software check is not structural, electrical, safety, or manufacturing approval.
- Have qualified owners review fabricated parts, frame/load assumptions, controls, power, guarding, stop functions, and commissioning tests before assembly or energized motion.
- Treat pump, hose, pressure, material, nozzle, and process control as separately engineered systems; M3-CRETE does not qualify them.
- Use CEMFORGE, if appropriate, only as decision support and physically validate any candidate material/process combination.
- After authorized physical testing, retain provenance and rights for the results. The Open3DCP draft schema may help structure records but does not publish or validate them.
If you get stuck, open a GitHub Discussion. Build experience reports are some of the most valuable contributions the project receives.
Path C: I want to contribute
Easiest first issues:
- Run the CADCLAW harness against your local clone and report any new findings.
- Suggest a supplier through the BOM viewer's "Suggest Supplier" button, which opens a prefilled GitHub Issue.
- Submit a build log as a Discussion: photos, timing, what broke, what worked.
- Pick an open invariant gap from the AI-CAD whitepaper's Appendix A and add it to
preview_assembly.py. - Improve a 3D-printable bracket model and PR the STEP plus STL.
Email [email protected] for partnership conversations or speaker invitations. Sunnyday Technologies is based in Appleton, Wisconsin, and we travel for conference talks where it makes sense.
10. Citations and further reading
Sunnyday Technologies stack
- M3-CRETE repository, github.com/sunnyday-technologies/M3-CRETE, CERN-OHL-W-2.0.
- M3-CRETE live site, m3-crete.com.
- M3-CRETE interactive BOM, bom.m3-crete.com/bom.
- CEMFORGE materials-evidence and decision support, cemforge.ai.
- CADCLAW automated CAD assembly and validation framework, cadclaw.io, Zenodo DOI 10.5281/zenodo.19647390.
- Open3DCP draft record schema for 3D concrete printing, open3dcp.org, Zenodo DOI 10.5281/zenodo.19647470.
- Sonnentag, N. (2026). Self-Verifying LLM-Driven Parametric CAD Assemblies: Lessons from a Meter-Scale Concrete 3D Printer. Sunnyday Technologies AI-CAD whitepaper, CC BY 4.0.
- Sunnyday Technologies parent site, sunn3d.com.
Selected academic literature
- Chen, Y., Jansen, K., Zhang, H., Romero Rodriguez, C., Gan, Y., Copuroglu, O., and Schlangen, E. (2020). Effect of printing parameters on interlayer bond strength of 3D printed limestone-calcined-clay-based cementitious materials: An experimental and numerical study. Construction and Building Materials, 262, Article 120094. DOI 10.1016/j.conbuildmat.2020.120094.
- An, D., Zhang, Y. X., and Yang, R. (2024). Incorporating coarse aggregates into 3D concrete printing from mixture design and process control to structural behaviours and practical applications: a review. Virtual and Physical Prototyping. DOI 10.1080/17452759.2024.2351154.
- Sharma, A., Sirotiak, T., Wang, X., Taylor, P., Angadi, P., and Payne, S. (2021). Portland limestone cement for reduced shrinkage and enhanced durability of concrete. Magazine of Concrete Research. DOI 10.1680/jmacr.19.00165.
- Tennis, P. D., Thomas, M. D. A., Weiss, W. J., Farny, J. A., and Giannini, E. R. (2024). State-of-the-Art Report on Use of Limestone in Cements at Levels of up to 15%. Portland Cement Association R&D Bulletin SN3148.
- Hooton, R. D. and Riding, K. A. (2025). Type IL cement use in precast, prestressed concrete. PCI Journal. DOI 10.15554/pcij70.2-04.
- Adu-Amankwah, S., Black, L., and Zajac, M. (2015). Effect of Limestone Addition on the Early Age Hydration and Microstructure Evolution of Composite Slag Cements. 14th International Congress on the Chemistry of Cement, Beijing.
Open-hardware tooling
- CadQuery 2.7, Apache 2.0, github.com/CadQuery/cadquery.
- build123d (planned migration target), Apache 2.0, github.com/gumyr/build123d.
- Klipper firmware, klipper3d.org.
- BTT Kraken mainboard, BIGTREETECH.
- OpenBuilds V-slot CAD ecosystem, CC BY-SA 4.0 (community-maintained as of May 2025).
Cite this work
cff-version: 1.2.0
message: "If you use M3-CRETE designs in research or a build, please cite it as below."
title: "M3-CRETE: Open-Source Concrete 3D Printer"
abstract: >-
M3-CRETE is an experimental open-source concrete/paste-printing
motion-system design for qualified research and development. It includes
development CAD, a reference bill of materials, firmware references, and
automated checks; physical suitability requires independent validation.
type: software
authors:
- family-names: Sonnentag
given-names: Nicholas
email: [email protected]
affiliation: Sunnyday Technologies
license: CERN-OHL-W-2.0
license-url: "https://cern.ch/cern-ohl"
repository-code: "https://github.com/sunnyday-technologies/M3-CRETE"
url: "https://m3-crete.com"
identifiers:
- type: doi
value: 10.5281/zenodo.19647435
description: Zenodo concept DOI (all versions)
keywords:
- 3D-printing
- concrete
- construction
- CNC
- open-hardware
- DIY
- 3DCP
- additive-manufacturing
Zenodo concept DOI: 10.5281/zenodo.19647435, citable identifier for M3-CRETE across all versions. Each tagged GitHub release gets its own version DOI, archived automatically by Zenodo.